In the evolving landscape of gas purification and environmental control, the ability to customize and integrate catalytic materials into various structures is increasingly critical. DEAI CHEM’s Ozone Decomposition Catalyst Powder offers a highly flexible and efficient solution, specifically engineered for uniform coating onto substrates like ceramic or aluminum honeycombs. This approach significantly enhances its applications and ensures stable performance in complex airflow systems.
Engineered for Versatility and Efficiency
Unlike traditional granular catalysts, DEAI CHEM’s powdered ozone catalyst stands out by enabling users to design systems with superior surface contact and uniform distribution. When coated onto structured substrates—such as ceramic monoliths or aluminum honeycomb panels—it maximizes reactive surface area while keeping pressure drop to a minimum. This design proves especially effective in scenarios with consistent airflow, including office equipment, electronic device ventilation, and industrial air filtration systems.
Catalyst Composition and Properties
This high-performance material relies on a manganese dioxide and copper oxide formulation, with an MnO₂:CuO weight ratio of 60–80% to 40–20%. This balance ensures efficient ozone decomposition at temperatures below ambient, eliminating the need for external heat or energy input. The powder appears black to dark brown, with a bulk density of 0.46–0.50 g/mL and tap density of 0.48–0.52 g/mL. Its fine particle size, under 20 microns, supports even coating, while a BET-specific surface area of ≥260 m²/g boosts catalytic contact with reactive gases.
Performance and Environmental Impact
Coated onto substrates, this catalyst excels at converting harmful gases—ozone (O₃), carbon monoxide (CO), and sulfur dioxide (SO₂)—into safer compounds like oxygen and carbon dioxide. The reaction occurs rapidly at room or sub-room temperatures, making it energy-efficient for continuous operation. The honeycomb structure addresses the trade-off between catalytic efficiency and airflow resistance, delivering high throughput with low pressure loss. This is vital for office environments, where strict VOC and ozone regulations are on the rise.
Flexible Packaging and Integration
The catalyst powder comes in versatile packaging options—24 kg drums, 96 kg drums, and 480 kg bulk bags—to suit various production scales. It integrates seamlessly into filter production lines, hybrid catalytic beds, or custom-coated panels, depending on the application.
Application Fields
This material suits a range of uses, including:
- Ozone destruct systems in water treatment and electronics manufacturing.
- Ventilation systems in laser printers, photocopiers, and office equipment.
- VOC filtration units in commercial buildings.
- Customized catalytic coating processes in OEM production.
A Scalable Solution for Clean Air Technologies
With growing global focus on air quality and regulatory compliance, DEAI CHEM’s Ozone Decomposition Catalyst Powder is a powerful tool for innovative companies. Its durability, flexibility, and high surface reactivity make it ideal for modern gas treatment systems.